| GENERAL FABRICATION TRAINING
& UPGRADING |
| |
1. SURVEY OF FACILITIES |
| |
|
a. Factory
b. Design Department
|
| |
2. DESIGN DEPARTMENT TRAINING |
| |
|
a. ASME/TEMA |
| |
|
|
1. Section VIII, Div. 1, 2 & 3 / TEMA |
| |
|
|
|
a. Design and Analysis
b. Fabrication Details
c. Non-Destructive Examination (NDE)
d. Testing (Hydro / Air / Helium / Other)
e. Welding Section IX |
| |
|
b. Finite Element Analysis (FEA) Using ANSYS’ |
| |
|
|
1. Methods Used |
| |
|
|
|
a. Axisymmetric / Three Dimensional
b. Linear and Non-Linear
c. Steady State and Transient
d. Static and Dynamic
e. Deterministic and Probabilistic |
| |
|
|
2. Problems Analyzed |
| |
|
|
|
a. Thermal / Structural Discontinuities
b. Fatigue under Cyclic loading
c. Creep in High / Low Temperatures
d. Fatigue in High Temperature Creep Range
e. Vibration |
| |
|
c. Fitness For Service (FFS) In Accordance To: |
| |
|
|
1. Methods Used |
| |
|
|
|
a. API 579
b. PD 6493
c. BS 5500 |
| |
|
|
2. Investigations |
| |
|
|
|
a. Fracture Analysis
b. Fatigue Analysis
c. Elevated Temperature Evaluation
d. Failure Evaluation
|
| |
3. FABRICATION INSTRUCTION |
| |
|
a. Facilities
b. Layout, Burning, Cutting, Rolling, Forming
c. Welding |
| |
|
|
1. Clean Room Practices
2. Safety
3. Equipment
4. Hands-On Welder Training
5. WPS Development |
| |
|
d. NDE
e. Cleaning
f. Heat treatment
g. Testing
h. Repair Methods for Reactive Metal Clad Vessels
i. Procedure Development
|
| |
4. WELDING ENGINEERING |
| |
|
a. Specification Writing and Review
b. Fabrication Problem Solving
c. Failure Analysis of Welds
d. Repair Recommendations for Existing Pressure Vessels
and Heat Exchangers
|
| |
5. FORMING FOR FABRICATION |
| |
|
a. Specification Writing and Review
b. Analysis of Forming Problems
|
| |
6. NDE PROCEDURES |
| |
|
a. Specification Writing and Review
b. Sequencing of NDE and Testing
|
| |
7. HEAT TREATMENT |
| |
|
a. Specification Writing and Review
b. Analysis of Heat Treatment Charts
|
| |
8. FAILURE ANALYSIS BY METALLURGICAL INVESTIGATION
|
| |
9. INVESTIGATION OF FABRICATION PROBLEMS |